Scientists monitor emissions from aircraft engines running on sustainable fuels using SCITEK test engine

The National Centre for Atmospheric Science has completed tests to quantify the emissions from the combustion of sustainable aviation fuels.

Researchers compared a standard jet fuel with several different blends of sustainable aviation fuel, including fuels supplied by Neste, and monitored the emissions produced by an engine used on the FAAM Airborne Laboratory’s BAe-146-301 aircraft and a test engine supplied by SCITEK Consultants Ltd using CFS Aero facilities at at Hawarden Airport.

The FAAM Airborne Laboratory, managed by the National Centre for Atmospheric Science (NCAS), operates a world-class research aircraft that recently made its first flight using a blend of sustainable aviation fuel.

Sustainable aviation fuel is made from renewable biomass and waste resources, and can be used as a direct replacement for jet fuel sourced from crude oil. Blends of sustainable aviation fuel and jet fuel are fully compatible with our FAAM Airborne Laboratory’s BAe-146 aircraft engines and fuelling infrastructure.

Using sustainable aviation fuel, as well as adopting a range of other sustainable practices, is a quick way to reduce carbon emissions from research aircraft operations.

Sustainable aviation fuel has the potential to reduce climate-changing greenhouse gas emissions – such as carbon dioxide – in aviation by up to 80% when compared to standard jet fuel, but it has the potential to benefit local air quality as well.

The ground-based engine testing enabled the team to detect a range of air pollutant emissions created by the combustion of blended aviation biofuel and HEFA fuel – to compare emissions between fuels from sustainable and non-sustainable sources.

The chemical and physical properties of emitted gases and particles – such as carbon dioxide, carbon monoxide, nitrogen oxides, and suspended small particles – were evaluated.

Using a sample probe developed by SCITEK, and equipment from Cardiff University and NCAS, emissions were measured within the engine exhaust.

Dr Paul I Williams, NCAS research scientist based at the University of Manchester, describes the sampling setup:

“Sampling is achieved by placing probes within a few centimetres of the engine exhaust, and transporting the sample to a dedicated set of equipment. The sampling system is complex, with flows and temperatures carefully controlled, and typically takes around a week to install.”

Dr Paul I Williams also shares some of the preliminary findings:

“As part of the ground-based engine testing we sampled emissions of ultrafine black carbon, also known as non-volatile particulate matter. Non-volatile particulate matter emissions from aircraft engines at low thrust directly impact local air quality near the earth’s surface, and the people who live and work nearby airports. The testing shows that at low thrust, for every kilogram of blended sustainable aviation fuel burnt, there is approximately 45% less in number and 80% less in mass of non-volatile particulate matter. At cruise thrusts, we found that there were also lower amounts of non-volatile particulate matter being emitted from the burning of sustainable aviation fuel. This indicates that while an aircraft is cruising there would be less non-volatile particulate matter produced, which in turn impacts contrail formation. This could have the potential to reduce the climate warming effects of aviation globally.”

Alan Woolley, Head of the NCAS-managed FAAM Airborne Laboratory, explains that these results will help producers and users of sustainable aviation fuel to better understand its properties, and the economical and environmental consequences of replacing jet fuel:

“For NCAS and the FAAM Airborne Laboratory, the results from this emissions-testing work will inform decisions around investment and the use of sustainable aviation fuel for future airborne science missions around the world.”

Alan Woolley also points out that international aviation regulators will benefit from this new information about combustion emissions from sustainable aviation fuels: “The aviation sector will be able to use our data to improve sector-wide understanding of the gases and particles released from gas turbine engines – of the size used on the FAAM Airborne Laboratory’s research aircraft.”

The engine tests for monitoring sustainable aviation fuel emissions were made possible by a partnership with NCAS and its FAAM Airborne Laboratory*, Cardiff University, Neste, Rolls-Royce, CFS Aero, SCITEK, University of Manchester, and University of York.

*The FAAM Airborne Laboratory’s research aircraft is owned by UK Research and Innovation and the Natural Environmental Research Council. It is managed through the National Centre for Atmospheric Science, and leased through the University of Leeds. The aircraft is supported, modified and upgraded by BAE Systems, operated by Airtask Group, and maintained by Avalon Aero. It is hangared in Bedfordshire, with Cranfield Airport at Cranfield University.

Nusrat Ghani MP, Minister for Industry and Investment Security, visits SCITEK Consultants Ltd. in Derby

We were delighted to welcome Nusrat Ghani MP, the Minister for Industry and Investment Security, to our site in Derby on Thursday last week.

During her visit, the Minister toured our facilities, met with our Managing Director Marios Christodoulou and other staff members, and was shown a demonstration of several research and development rigs developed at SCITEK, including a number developed in collaboration with Rolls-Royce.

The visit also showcased SCITEK’s research turbofan engine, which was first established as part of an Aerospace Technology Institute funded project.

The improvements brought by our custom-built new facility, which was finalised in Dec 2019, were also showcased. The increased space has allowed for the company to bid for larger, higher value projects.

In recent years the company has seen rapid growth in renewable energy projects for transport and power generation, with an increasing number of the systems we have made for our customers specifically aimed at helping them reduce the environmental impact of their products, an area that SCITEK is actively participating in.

Minister for Industry and Investment Security Nusrat Ghani said:

“Our aerospace sector is one of the crown jewels of the British economy, and our well-earned reputation as a global centre of excellence for design and production has meant that the world has come to us for some of the most innovative technology.

“The work at SCITEK Consultants, supported through BEIS’s Aerospace Technology Institute, is a prime example of what this means in practice, and of the big impact smaller businesses can have. Their cutting-edge projects are driving growth and supporting jobs in Derby, and beyond.”

Marios Christodoulou, Managing Director of SCITEK Consultants commented:

“For the last 25 years SCITEK has provided innovative solutions in aerospace and we look forward to continuing to support our native industries as the world transitions to a more sustainable future. We feel that our contributions go some way in sustaining and enhancing UK’s reputation as a centre of excellence and innovation in aerospace.”

ESDT(Enhanced Software Defined Telemetry)-System für Boden- und Flugtests

Im vergangenen Jahr arbeiteten SCITEK Consultants Ltd. und TBG Solutions Ltd. an der Entwicklung eines Prototyps für ein spannendes neues Produkt: ein ESDT(Enhanced Software Defined Telemetry)-System für Boden- und Flugtests. Dieses neue Projekt ist Teil eines vom Aerospace Technology Institute (ATI) finanzierten gemeinsamen Forschungs- und Entwicklungsprogramms.

Derzeit verwenden die Hersteller von Gasturbinentriebwerken bei Boden- und Flugtests analoge, hochfrequenzbasierte Telemetriesysteme zur Überwachung von Dehnungs- und Temperaturmessungen in rotierenden Triebwerksteilen.

Der Schwerpunkt dieses Projekts liegt auf dem Wechsel von einer analogen Hochfrequenzplattform zu einer digitalen Hochfrequenz-Ersatzlösung, die zahlreiche Vorteile mit sich bringen soll.

Das Enhanced Software Defined Telemetry-System ist eine überlegene Lösung, da seine Parameter in Software definiert sind und somit geändert werden können, um eine bessere Leistung zu erzielen oder um das System an neue Anforderungen anzupassen.

Darüber hinaus zielt das Projekt darauf ab, die Leistungsfähigkeit des ESDT-Systems weit über das ursprüngliche Konzept hinaus zu erweitern, um im Vergleich zu den ursprünglichen analogen Systemen eine mindestens vierfache Steigerung der Datenübertragungsrate zu erzielen.

Ein derartiger Ausbau der Übertragungsleistung ermöglicht es Triebwerksherstellern, mehr Sensoren gleichzeitig zu überwachen und so die Anzahl der erforderlichen Testläufe zu reduzieren, Kosten und Treibstoff zu sparen sowie die Entwicklungszeit und Umweltauswirkungen der Tests zu verringern.

Das Prototypensystem wird zunächst am Triebwerk Honeywell ALF 502 von SCITEK demonstriert.

Für weitere Informationen über das System können Sie sich mit SCITEK oder TBG Solutions Ltd. über die untenstehenden Kontaktangaben in Verbindung setzen.

SCITEK Consultants Ltd

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+44 (0) 1332 365 652

enquiries@scitekconsultants.co.uk

https://scitekconsultants.co.uk/

TBG Solutions Ltd

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+44 (0) 1246 819 100

info@tbg-solutions.com

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